What Is 3D Puff Embroidery? And How It Works Better?

This is the embroidery art or letters that are sprayed over the rest. You usually see this kind of embroidery in baseball caps, sports caps, etc. Some letters may perhaps be proposed to increase the height and depth of the design. 3d puff embroidery may be daunting, but it doesn’t have to be. Just use puff material and proper digitising exercises. Doing this type of embroidery can help you win more customers and get more orders by doing something that your competitors won’t provide or do not take the time to learn.

How do I sew bubble cotton/3D embroidery designs?

Embroidered embossed fonts, logos, and patterns are slightly different from ordinary embroidery but are not too difficult. First, be aware that there are more costs and more stitches in designs using 3D puff embroidery. When sewing is as simple as:

  • Sew all your flat embroidery first.
  • Create a stop in the machine after your last flat piece
  • Place puff over the area you want it sewn and restart the machine
  • Sew a border around your puff area
  • Remove excess puff material
  • Finish design and clean up excess puff foam material.

Some basic tips for starting foam embroidery:

Digitisation is very important. You will need longer stitches to make up for bubble space. We recommend using software like Puffy Fonts to make it easier. This part of the design may have some trial and error, so take a moment to do some testing.

Learn how to set stops in the machine. After a certain color change, you should be able to stop.

Lay the foam and secure it in place with tape or adhesive spray. Once the first needle is sewn into the foam, you do not have to worry about it moving again.

First, outline the foam area and then sew the satin stitches. This profile will help create a “cutout” in the bubble so that it can easily be pulled out.

Stop the machine now and tear off excess foam

Thorough the rest of the embroidery and cover the foam area.

Once you have completed the design, you can use pliers or heat guns to clean up any excess foam. Pliers are good for parts that don’t tear. Heat guns are suitable to shrink the foam in place and create a tight and neat appearance.

The 3D puff embroidery is best suited for designs with good underside borders and across the foam satin stitches. Please note that no design can be done with foam. For example, a refill seam on a foam or too much bottom layer may not achieve the desired appearance.

Using a sharp needle can help tear the foam and give a clean cut. Be sure to use the usual background in your design. The backing is very important for stabilizing this type of embroidery.

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